SAFETY NOTICE: Read this entire manual before you install and use your appliance. If not properly installed, a house fi re may result. To reduce the ri
10 63D4004WHITEBLACKWHITE WHITETANWHITEBLACKGREENGREENBLACKBLACKTAN123456788DETAIL VIEW9ONOFFTANTANFigure 18DIAGRAM 1—BLOWER WIRINGFigure 17BLOWER AN
63D4004 11INSERTFASCIA OR TRIMMANTLESIDEWALLABCDFEOFFSETADAPTORFLOOR PROTECTIONFloor protection must be at least 1/2" minimum non-combustible ma
12 63D4004FLOOR PROTECTIONCALCULATING ACCEPTABLE ALTERNATE FLOOR MATERIALSAll fl oor protection must be non-combustible (i.e. metal, brick, stone, min
63D4004 13ReferencePoint 0 TO 10'2' Min.3' Min.0 TO 10'2' Min.3' Min.Figure 21: The 2'-3'-10' Chimney R
14 63D4004INSERT AND PIPE INSTALLATIONSNOTES ON CHIMNEY AND INSERT PIPE INSTALLATIONS:Maintaining a clean chimney is important. Chimneys should be in
63D4004 15Flue tileMantelAir-tight face sealDamper areaFull listed liner optionDirect connect seal optionMinimum starter pipe optionFigure 22—Install
16 63D4004Figure 23: Offset Flue Collar InstallationTowards stoveFlue gas directionOPERATIONOPERATION To reduce the amount of creosote that may form,
63D4004 17Figure 24: Air Control LayoutLow HighDO NOT BURN: Treated wood, solvents, trash, coal, garbage, cardboard, colored paperNEVER USE GASOLI
18 63D4004Figure 25A: Removing Baffl eFigure 25B: Removing Baffl e8. Re-adjust air inlet control to desired burn rate. If excessive smoke fi lls fi reb
63D4004 19MAINTENANCEGLASS AND GLASS GASKET REPLACEMENTREPLACE GLASS ONLY WITH HIGH TEMPERATURE CERAMIC AVAILABLE FROM YOUR LOCAL LEXINGTON FORGE DEA
2 63D4004CONTENTSSpecifi cations ... 03Questions? ...
20 63D4004KEEP UNIT FREE OF CREOSOTE1. Burn with air control open for several minutes at numerous intervals throughout the day during the heating se
63D4004 21REPLACEMENT PARTSITEM PART NO. DESCRIPTION1 20H2032 5/16" WASHER2 26D0619 BLOWER CORD3 49D0130 BLOWER THERMO DISC4 63D0026 SECONDARY
22 63D400413318171425248122162120271915111262810232269547Figure 25: Parts BreakdownILLUSTRATED PARTS BREAKDOWN
63D4004 23FAQSFREQUENTLY ASKED QUESTIONS1) What is the correct way to start a fi re?a) You will need small pieces of dry wood (kindling) and paper.
24 63D4004FAQS7) Is it normal for soot to cover the glass at the beginning of a fi re?Your insert has been built with an air wash system that will he
63D4004 25NOTES
26 63D4004NOTES
63D4004 27NOTES
JANUARY 2008 P/N 63D4004 • Rev. 2LIMITED LIFETIME WARRANTYThe following components are warranted for life to the original owner, subject of proof of
63D4004 3FRONT VIEWSIDE VIEWA. 30" x 40" B. 34" x 44"SURROUND OPTIONSSPECIFICATIONSSURROUND ADJUSTMENTMODEL A B C D E F GSSI30 20
4 63D4004QUESTIONS? Log Length 20" Maximum burn time1 10 hours Average area heated (sq.ft)1 2,200 sq. ft. Range of heat output2 11,000-30
63D4004 5PRE-INSTALLATION INSTRUCTIONSBEFORE INSTALLATION OF YOUR APPLIANCE(NOTE: Before installing your appliance be sure to write down the model an
6 63D4004PRE-INSTALLATION INSTRUCTIONSPLANNING YOUR INSTALLATION1. Check with local building offi cial for local code requirements2. Have your chi
63D4004 7Figure 1Figure 3 Figure 4Figure 5Figure 2—Leveling pointsUNPACKING AND INSTALLATION INSTRUCTIONSUNPACKING AND INSTALLATION INSTRUCTIONSNOTE:
8 63D400412SECONDARY AIR TUBESC-CAST BAFFLEFigure 9: Removing FirebrickFigure 6Figure 7Figure 8Figure 10REMOVING FLUE COLLARREMOVING THE FLUE COLLAR
63D4004 9OFF ONFigure 15—The ash lip and shroud are held in place by a keyhole slot and bolt system. Lifting up on the ash lip allows the bolt head t
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